DayStar Solar Hot Water Heating


Engineered solar thermal products for endurance, convenience and reliability.

 

Solar Hot Water System Basics

 

Solar hot water systems use basic principles and components to capture incoming solar radiation and heat water for domestic and other uses. Over the years, a variety of system designs have been developed and tested to meet the specific consumer needs and environmental conditions.  Sometimes, particularly for a new solar customer, the vocabulary and options can seem a bit overwhelming.  This paper provides background information on the common uses for solar hot water systems, system types, sizing and system components.

The DayStar Thermal System Solar Hot Water Systems are available for residential, commercial and RV applications.  These systems can furnish solar energy heating for domestic hot water, radiant heating and pool/spa requirements.  A unique modular manifold system is used minimizing installation and service issues.  All system valving, pumps monitoring as well as service fittings are installed in this manifold.

Domestic Hot Water

Solar hot water systems are most commonly used to heat water for basic household needs such as laundry, bathing, dishwashing and cooking.  These systems are commonly referred to as "domestic hot water systems".  Domestic hot water systems typically use solar energy to pre-heat the water that is incoming to a conventionally fueled heating tank.  The warmer the water from the solar heater, the less conventional fuel will be needed to provide the household's hot water needs.  A properly sized solar hot water system in Central Oregon will provide up to 80% of a household's hot water needs.

The size (and total area) of the solar collectors suitable for your site will depend upon your hot water usage and location, typically they will require between 40 and 80 square feet of collection area.  The most common mounting technique used today is to install the collectors flush with the roof on a south facing exposure.  Alternatives, such as ground mounting, or rack mounting on gable ends are also sometimes possible.

Space Heating

Solar hot water heating can also be used to provide space heating. The same set of solar collectors can be used to provide hot water for both domestic hot water and space heating needs, although space heating will generally require a much greater collector area and storage capacity.  Additional controls and heat exchangers are also needed.  Due to these extra costs, and because sunshine is relatively scarce when heating loads are highest (for example at night and during the winter) solar energy should be looked at augmenting the total heating loads.   You should also make sure to carefully consider passive solar and other building efficiency measures that will reduce your heating loads to help you take maximum advantage of the available solar resource.

Spa and Pool Heating

Solar heaters are often the most economical way to heat a swimming pool.  Compared to conventional pool heaters using propane, electricity or oil, solar pool heating systems can pay for themselves in four years or less.  If you currently don't heat your pool, a solar heating system can provide an economical way to extend your pool season, starting earlier in the spring and extending later into the fall.  Solar pool heaters work by circulating pool water directly through collectors and then rerouting the warmed water to the pool.  System controllers sense when collectors are warmer than the pool water, and open valves diverting water from the pool circulator through the collectors and then back into the pool. The controller can be set to automatically keep the pool temperature anywhere between 65 and 100 degree Fahrenheit. The collectors used for pool heating systems are often less expensive than those used for domestic hot water systems, providing significant economic advantages.

Commercial Applications

Commercial facilities with high hot water demands and access to a good southern exposure can be great candidates for solar hot water.  Restaurants, bakeries, beauty salons, health clubs, and hotels are all potentially good sites.  A commercial installation generally makes use of the same system design and components as residential systems, including a conventional back-up for hot water heating during high load and low sun periods.

 

Solar Hot Water System Types

There are numerous solar hot water systems, some good and some bad.  We are only targeting those systems that are efficient and economical to operate in this market.

 Closed Loop - Glycol System

Closed loop systems use a heat-transfer fluid to collect heat and a heat exchanger to transfer the heat to household water.   These systems use electric pumps, valves, and controllers to circulate the heat-transfer fluid, usually a glycol-water antifreeze mixture, through the collectors.  This glycol-water antifreeze mixture makes closed-loop glycol systems effective in areas subject to freezing weather.  For this reason, closed loop systems are preferred for year round use in Central Oregon

Closed Loop - Drainback System

Drainback systems use a heat transfer fluid within the collector loop similar to the Closed Loop System. The water is forced through the collectors by a pump and then is drained by gravity to a storage tank when the system shuts down when the water in the storage tank becomes too hot.  These systems are typically used for systems that have large collector areas such as systems used to augment the heating loads.

Closed Circuit - Thermal Siphon

Thermal siphon for freezing climates use a a closed circuit system, utilizing a jacketed tank and heat transfer fluid; water is only held in the storage tank. The fluid in the collectors and jacket forms a closed circuit, and is a glycol-water antifreeze mixture.  The fluid uses the Thermal Siphon Principle to transfer its energy into the storage vessel to heat the water.

 

Components of a Solar Hot Water System

 Collectors

Solar collectors transform solar radiation into heat and transfer that heat to a medium (water, solar fluid, or air). Then solar heat can be used for heating water, to back up heating systems or for heating swimming pools.  Collectors must face a southerly direction with performance maximized by placing the collectors perpendicular to the sun.  Optimum collector angle and roof angle are not always compatible.  When making these compromises, care must be taken to understand all of the consequences.

Flat Plate Collectors are the most common method of converting the energy from sunlight into heat.  A flat-plate collector consists of an absorber, a transparent cover, a frame, and insulation. Usually an iron-poor solar safety glass is used as a transparent cover, as it transmits a great amount of the short-wave light spectrum.  Flat Plate Collectors demonstrate a good price-performance ratio, as well as a broad range of mounting possibilities (on the roof, in the roof itself, or unattached).

Evacuated-tube collectors use an absorber strip located in an evacuated and pressure proof glass tube to collect the heat.  The heat transfer fluid flows through the absorber directly in a U-tube or in countercurrent in a tube-in-tube system.  Several single tubes, serially interconnected, or tubes connected to each other via a manifold, make up the solar collector.  A heat pipe collector incorporates a special fluid which begins to vaporize even at low temperatures.  The steam rises in the individual heat pipes and warms up the carrier fluid in the main pipe by means of a heat exchanger.  The condensed liquid then flows back into the base of the heat pipe.  Evacuated tubes offer the advantage that they work efficiently with high absorber temperatures and with low radiation.  Higher temperatures also may be obtained for applications such as hot water heating, steam production, and air conditioning.

Storage Tanks and Heat Exchangers

The purpose of the hot water storage tank is to stockpile energy for days with poor solar radiation. Its volume capacity should be 1.5 to 2 times more than the square footage of the collector (flat plate collector).  Additional storage is usually always a benefit.  In most cases the heat exchanger and pumps are part of the domestic hot water solar system storage tank.  The heat exchanger can be internal or external, both system produce about the same amount of heat.  A control system is required to operate the solar system in a safe and efficient mode.  Temperatures in a solar hot water system can reach boiling points very quickly if not controlled.

In most cases the solar hot water system will be feeding into an existing domestic hot water tank.  Additional controls can be added to the solar system increasing the storage capacity as well as allowing the standard tank to remain off for extended periods of the year.

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